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Welding machines are essential tools in metal fabrication, construction, and repair work. They generate heat and electricity to join metals, and different types are designed for specific applications. So, what types of electric welders are there, and how can we choose the one that suits us best? Let's continue reading further.
Arc welding uses an electric arc to melt metals at the welding point. Common types include:
Features: The equipment is simple and the cost is low, simple, portable, and suitable for outdoor use.
Application: Building steel structure, pipe welding, and maintenance operations.
The arc is generated by tungsten electrodes, and the weld seam is fine and beautiful.
Applications: Stainless steel doors and Windows, precision instruments, aerospace components.
Protect the molten pool with inert gases (such as argon) or active gases (such as CO₂) to prevent oxidation.
Application:Fast and efficient for automotive, manufacturing, and thick metal welding.
Advantage:Produces high-quality, precise welds for stainless steel, aluminum, and thin metals.Disadvantages: The equipment is complex, requires gas protection,and requires high operator skill.
Forms an arc under a layer of flux, preventing spatter and UV exposure.
Ideal for heavy-duty welding (e.g., shipbuilding, pipelines).
These machines join metals by applying pressure and electric current. Types include:
Joins overlapping metal sheets at specific points (common in car manufacturing).
Creates continuous welds for airtight joints (e.g., fuel tanks or water tanks).
Uses pre-formed bumps on metal parts for precise welding.
Advantages: Fast speed, suitable for automated production; Disadvantage: Only applicable to thin plates.
Uses a focused laser beam for high-speed, precision welding (e.g., electronics, medical devices).
Advantages: Non-contact, small deformation; Disadvantages: The equipment is expensive and requires professional operation.
Similar to TIG but with a more concentrated arc, suitable for aerospace and high-precision industries.
Operates in a vacuum, ideal for high-strength alloys.
Joins materials using mechanical friction (e.g., automotive driveshafts).
Uses high-frequency vibrations for plastics and thin metals.
Choosing the right welding machine depends on the material, thickness, and desired weld quality. While SMAW and MIG are common for general purposes, TIG and laser welding offer precision for specialized tasks.
When welding, please note: Wear protective face masks, gloves and flame-retardant work clothes. Ensure that the working environment is well-ventilated to avoid inhaling harmful gases. Keep away from flammable materials. After the welding is completed, check for any residual fire sources.